WHY THIS MATTERS IN BRIEF
As it gets easier to produce products of every kind, from parts for nuclear submarines to medicines, we need a way to guarantee the authenticity of our products.
Recently a team in the US developed a new nano-scale manufacturing technology that could uniquely identify original goods, and IBM created something called a Cryptographic Anchor, a minuscule computer chip that was dwarfed by a grain of rice, that could be used to securely identify and track products and shipments. Now, in a similar move and in order to give brands yet another new weapon in the war against supply chain counterfeiting which can cost companies billions of dollars annually, MIT researchers have invented a cryptographic ID tag that’s small enough to fit on virtually any product and verify its authenticity.
A 2018 report from the Organization for Economic Co-operation and Development (OECD) estimates about $2 trillion worth of counterfeit goods will be sold worldwide in 2020. That’s bad news for consumers and companies that order parts from different sources worldwide to build products.
Counterfeiters tend to use complex routes that include many checkpoints, making it challenging to verifying their origins and authenticity. Consequently, companies can end up with imitation parts. Wireless ID tags are becoming increasingly popular for authenticating assets as they change hands at each checkpoint. But these tags come with various size, cost, energy, and security tradeoffs that limit their potential.
Popular radio-frequency identification (RFID) tags, for instance, are too large to fit on tiny objects such as medical and industrial components, automotive parts, or silicon chips. RFID tags also contain no tough security measures. Some tags are built with encryption schemes to protect against cloning and ward off hackers, but they’re large and power hungry. Shrinking the tags means giving up both the antenna package — which enables radio-frequency communication — and the ability to run strong encryption.
In a paper presented last month at the IEEE International Solid-State Circuits Conference (ISSCC), the researchers describe an ID chip that navigates all those tradeoffs. It’s millimeter-sized and runs on relatively low levels of power supplied by photovoltaic diodes. It also transmits data at far ranges, using a power-free “backscatter” technique that operates at a frequency hundreds of times higher than RFIDs. Algorithm optimization techniques also enable the chip to run a popular cryptography scheme that guarantees secure communications using extremely low energy.
“We call it the ‘Tag of Everything.’ And everything should mean everything,” says co-author Ruonan Han, an associate professor in the Department of Electrical Engineering and Computer Science and head of the Terahertz Integrated Electronics Group in the Microsystems Technology Laboratories (MTL). “If I want to track the logistics of, say, a single bolt or tooth implant or silicon chip, current RFID tags don’t enable that. We built a low-cost, tiny chip without packaging, batteries, or other external components, that stores and transmits sensitive data.”
The teams work began as a means of creating better RFID tags. The team wanted to do away with packaging, which makes the tags bulky and increases manufacturing cost. They also wanted communication in the high terahertz frequency between microwave and infrared radiation — around 100 gigahertz and 10 terahertz — that enables chip integration of an antenna array and wireless communications at greater reader distances. Finally, they wanted cryptographic protocols because RFID tags can be scanned by essentially any reader and transmit their data indiscriminately.
But including all those functions would normally require building a fairly large chip. Instead, the researchers came up with “a pretty big system integration,” Ibrahim says, that enabled putting everything on a monolithic — meaning, not layered — silicon chip that was only about 1.6 square millimeters.
One innovation is an array of small nano antennas that transmit data back and forth via backscattering between the tag and reader. Backscatter, used commonly in RFID technologies, happens when a tag reflects an input signal back to a reader with slight modulations that correspond to data transmitted. In the researchers’ system, the antennas use some signal splitting and mixing techniques to backscatter signals in the terahertz range. Those signals first connect with the reader and then send data for encryption.
Implemented into the antenna array is a “beam steering” function, where the antennas focus signals toward a reader, making them more efficient, increasing signal strength and range, and reducing interference. This is the first demonstration of beam steering by a backscattering tag, according to the researchers.
Tiny holes in the antennas allow light from the reader to pass through to photodiodes underneath that convert the light into about 1 volt of electricity. That powers up the chip’s processor, which runs the chip’s Elliptic Curve Cryptography (ECC) scheme. ECC uses a combination of private keys that are known only to a user, and public keys, that are disseminated widely, to keep communications private.
In the researchers’ system, the tag uses a private key and a reader’s public key to identify itself only to valid readers. That means any eavesdropper who doesn’t possess the reader’s private key should not be able to identify which tag is part of the protocol by monitoring just the wireless link.
Optimizing the cryptographic code and hardware lets the scheme run on an energy-efficient and small processor, Yazicigil says. “It’s always a tradeoff,” she says. “If you tolerate a higher-power budget and larger size, you can include cryptography. But the challenge is having security in such a small tag with a low-power budget.”
Currently, the signal range sits around 5 centimeters, which is considered a far-field range — and allows for convenient use of a portable tag scanner. Next, the researchers hope to “push the limits” of the range even further, Ibrahim says. Eventually, they’d like many of the tags to ping one reader positioned somewhere far away in, say, a receiving room at a supply chain checkpoint. Many assets could then be verified rapidly.
“We think we can have a reader as a central hub that doesn’t have to come close to the tag, and all these chips can beam steer their signals to talk to that one reader,” Ibrahim says.
The researchers also hope to fully power the chip through the terahertz signals themselves, eliminating any need for photodiodes.
The chips are so small, easy to make, and inexpensive that they can also be embedded into larger silicon computer chips, which are especially popular targets for counterfeiting.
“The US semiconductor industry alone suffered $7 billion to $10 billion in losses annually because of counterfeit chips,” Wasiq Khan says. “Our chip can be seamlessly integrated into other electronic chips for security purposes, so it could have huge impact on industry. Our chips cost a few cents each, but the technology is priceless,” he quipped.
So, does this signal the end of cheap dodgy gear flooding our online market places? Well, let’s hope so… but one thing’s for sure, when a new innovation comes along the criminals aren’t too far behind cooking up the next scheme, and the war of cat and mouse continues.