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Promising solar energy breakthrough could replace blast furnaces

Dirty industrial processes use huge amounts of energy and heat to create cement, glass, and steel, and now we have a way to replace them with green energy.

Key takeaways

  • Creating cement, glass, and steel normally uses a huge amount of electricity because, for example, in order to create molten steel companies need to power huge blast furnaces that run a thousands of degrees Celcius.
  • Further down the line, Heliogen is confident that it can use its systems to generate temperatures of up to 1,500 degrees Celsius (2,732 degrees Fahrenheit).
  • The problem with both is being able to produce them practically and affordably at scale.
Cite or link to this article

Griffin, M. (2019) 'Promising solar energy breakthrough could replace blast furnaces', 311 Institute, 30 November. Available at: https://www.311institute.com/promising-solar-energy-breakthrough-could-replace-steel-making-blast-furnaces/ (Accessed: 1 October 2026).

Creating cement, glass, and steel normally uses a huge amount of electricity because, for example, in order to create molten steel companies need to power huge blast furnaces that run a thousands of degrees Celcius. Now though a startup backed by Bill Gates says it has managed “to harness solar energy to greater effect than ever before,” and generate enough heat from a field of mirrored panels to drive the production of all three and replace the need to use fossil fuels in these industrial processes. Furthermore, and in keeping with our modern age, this extra heat and efficiency was made possible by using Artificial Intelligence (AI) that managed to perfectly position the mirrors to concentrate sunlight in the most intense way in order to reach the extreme temperatures needed.

The company, called Heliogen, claims that its focussed beams of light are able to create a so called “Solar Oven” that reaches 1,000 degrees Celsius (1,832 degrees Fahrenheit) - something that hasn't been done before in a commercial setting. And that means solar power could replace fossil fuels for a host of industrial jobs and processes, and not just be stuck providing electricity to homes and offices.

"The world has a limited window to dramatically reduce greenhouse gas emissions," says Bill Gross, CEO and founder of Heliogen. "We've made great strides in deploying clean energy in our electricity system. But electricity accounts for less than a quarter of global energy demand.”

"Heliogen represents a technological leap forward in addressing the other 75 percent of energy demand - the use of fossil fuels for industrial processes and transportation. With low cost, ultra-high temperature process heat, we have an opportunity to make meaningful contributions to solving the climate crisis."

Energy production through these concentrated solar power plants isn't a new idea, but Heliogen has been able to get its systems to reach temperatures close to double what's currently possible, which opens up a host of new opportunities, and in terms of the AI used, I’m mainly talking about machine vision here that includes the use of high-resolution cameras to work out the position of each individual mirror, backed by complex algorithms that can optimise the angle they're set at.

Further down the line, Heliogen is confident that it can use its systems to generate temperatures of up to 1,500 degrees Celsius (2,732 degrees Fahrenheit). That's enough to create 100 percent fossil-free fuels like Hydrogen or Syngas, through CO2 splitting and water-splitting processes.

Hydrogen fuel has long been talked about as a clean, eco-friendly way of meeting our transportation needs, while syngas, or synthesis gas, can be used for heating or converted into biofuel. The problem with both is being able to produce them practically and affordably at scale.

With heat-generating fossil fuel processes responsible for around 10 percent of global CO2 emissions, the system that Heliogen has put together promises to make a big dent in the amount of carbon dioxide we're putting into the atmosphere. But all of this needs scaling up though, which means plenty more investment is going to be required – as well as solutions for storing the generated energy on days when the Sun isn't shining. With that in mind though we're not going to be able to ditch fossil fuels in the short term, but Heliogen's AI tech might just have got us a big step closer to ditching them in the medium term.

"[Heliogen's] capacity to achieve the high temperatures required for these processes is a promising development in the quest to one day replace fossil fuel," says Bill Gates, the ex-Microsoft boss who is one of the early backers of the solar startup. "And, if we're going to get to zero carbon emissions overall, we have a lot of inventing to do."

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Why does this matter?

Dirty industrial processes use huge amounts of energy and heat to create cement, glass, and steel, and now we have a way to replace them with green energy.

Matthew Griffin

About the author

Matthew Griffin Founder, 311 Institute

Matthew Griffin is a multi-award winning Futurist and expert in Disruption and Innovation, Geopolitics, Leadership, and Technology, who NASA have described as a "walking encyclopaedia of the future" and a "futurist Polymath."

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Matthew Griffin is a multi-award winning Futurist and expert in Disruption and Innovation, Geopolitics, Leadership, and Technology, who NASA have described as a "walking encyclopaedia of the future" and a "futurist Polymath." 15-time best selling author of the "Codex of the Future" series, Matthew is the Founder and Futurist in Chief of the 311 Institute, a global Futures and Deep Futures advisory firm working with royal households, world leaders, G7, G20, and G77 governments, NGOs, and multi-national mid and mega cap firms to help them explore, shape, and lead the next 50 years of business and society.

An award-winning YouTube creator with over a million followers, with an unrivalled global reach and impact, Matthew is a highly sought-after international keynote speaker, lecturer, and mentor who collaborates with global leaders through the United Nations Alliance of Civilizations (UNAOC) and United Nations General Assembly (UNGA) to shape pivotal initiatives such as the UN’s AI for Humanity program, the United Nations Conference of the Parties (UN COP), and the World Economic Forum in Davos.

As the former Global Head of Cloud, National Security, and Enterprise Sales for companies including Atos, Dell-EMC, and IBM, Matthew has a proven track record of building multi-billion dollar business units and turning failing divisions into market leaders. His ability to identify, analyse, and communicate the implications of hundreds of emerging technologies and trends is unparalleled, and his insights are trusted by many of the world’s most respected organisations, including ABB, Accenture, Adidas, AON, ARM, BCG, Centrica, Citi, Coca-Cola, Dentons, Deloitte, Dow Jones, EY, Google, KPMG, Lego, Legal & General, LinkedIn, Microsoft, PepsiCo, Qualcomm, RWE, Samsung, Siemens AG and Siemens Energy, T-Mobile, UBS, VISA, Walmart, Workday, Worldpay and many others.

Regularly featured in the global media including the AP, BBC, Bloomberg, CNBC, Discovery, Forbes, Khaleej Times, Telegraph, TIME, ViacomCBS, WIRED, and the WSJ, Matthews mission is to help organisations create a fair and sustainable future whose benefits are shared by everyone irrespective of their ability, background, or circumstances.

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Sources and further reading

  1. Heliogen heliogen.com
  2. says Bill Gross businesswire.com
  3. concentrated solar power en.wikipedia.org
  4. long been talked about sciencealert.com
  5. Low carbon heat solutions heavy industry sources options and costs today energypolicy.columbia.edu

Source: first published by the 311 Institute on 30 November 2019. Cite as: Griffin, M. (2019). Promising solar energy breakthrough could replace blast furnaces. 311 Institute. https://www.311institute.com/promising-solar-energy-breakthrough-could-replace-steel-making-blast-furnaces/

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