This new shape shifting material responds to light

The world of materials is changing faster than most people realise and there are innovations everywhere – from new Polymorphic materials that could one day be embedded with liquid computers to create the sci-fiction shape-shifting T-1000 Terminator robot, to new classes of living materials that can not only self-heal but also self-replicate. And so on. At a slightly less sci-fi level though these kinds of shape shifting materials can also help athletes cool down in new ways and even pouring your morning cup of tea more interesting.

Now, in the latest materials development which could be used to improve the energy conversion efficiency of space based solar power stations, among other applications, researchers at Tufts University have created light-activated composite materials and devices that are able to execute precise, visible movements and form complex three-dimensional shapes without the need for wires or other actuating materials or energy sources. The design combines programmable photonic crystals with an elastomeric composite that can be engineered at the macro and nanoscale to respond to illumination.

The research provides new avenues for the development of smart light-driven systems such as high-efficiency, self-aligning solar cells that automatically follow the sun's direction and angle of light, light-actuated microfluidic valves or soft robots that move with light on demand. A "photonic sunflower," whose petals curl towards and away from illumination and which tracks the path and angle of the light, demonstrates the technology in a paper that appeared earlier this month in Nature Communications.

Colour results from the absorption and reflection of light. Behind every flash of an iridescent butterfly wing or opal gemstone lie complex interactions in which natural photonic crystals embedded in the wing or stone absorb light of specific frequencies and reflect others. The angle at which the light meets the crystalline surface can affect which wavelengths are absorbed and the heat that is generated from that absorbed energy.

See the new material in action

The photonic material designed by the Tufts team joins two layers - an opal-like film made of silk fibroin doped with gold nanoparticles (AuNPs), forming photonic crystals, and an underlying substrate of Polydimethylsiloxane (PDMS), a silicon-based polymer. In addition to remarkable flexibility, durability, and optical properties, silk fibroin is unusual in having a negative coefficient of thermal expansion (CTE), meaning that it contracts when heated and expands when cooled. PDMS, in contrast, has a high CTE and expands rapidly when heated. As a result, when the novel material is exposed to light, one layer heats up much more rapidly than the other, so the material bends as one side expands and the other contracts or expands more slowly.

"With our approach, we can pattern these opal-like films at multiple scales to design the way they absorb and reflect light. When the light moves and the quantity of energy that's absorbed changes, the material folds and moves differently as a function of its relative position to that light," said Fiorenzo Omenetto, corresponding author of the study and the Frank Doble Professor of Engineering at Tufts.

Whereas most opto-mechanical devices that convert light to movement involve complex and energy-intensive fabrication or setups, "We are able to achieve exquisite control of light-energy conversion and generate 'macro motion' of these materials without the need for any electricity or wires," Omenetto said.

The researchers programmed the photonic crystal films by applying stencils and then exposing them to water vapor to generate specific patterns. The pattern of surface water altered the wavelength of absorbed and reflected light from the film, thus causing the material to bend, fold and twist in different ways, depending on the geometry of the pattern, when exposed to laser light.

The authors demonstrated in their study a "photonic sunflower," with integrated solar cells in the bilayer film so that the cells tracked the light source. The photonic sunflower kept the angle between the solar cells and the laser beam nearly constant, maximizing the cells' efficiency as the light moved. The system would work as well with white light as it does with laser light. Such wireless, light-responsive, heliotropic, or sun-following, systems could potentially enhance light-to-energy conversion efficiency for the solar power industry.

The team's demonstrations of the material also included a butterfly whose wings opened and closed in response to light and a self-folding box.